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 <front>
  <journal-meta>
   <journal-id journal-id-type="publisher-id">Vestnik of Astrakhan State Technical University. Series: Fishing industry</journal-id>
   <journal-title-group>
    <journal-title xml:lang="en">Vestnik of Astrakhan State Technical University. Series: Fishing industry</journal-title>
    <trans-title-group xml:lang="ru">
     <trans-title>Вестник Астраханского государственного технического университета. Серия: Рыбное хозяйство</trans-title>
    </trans-title-group>
   </journal-title-group>
   <issn publication-format="print">2073-5529</issn>
   <issn publication-format="online">2309-978X</issn>
  </journal-meta>
  <article-meta>
   <article-id pub-id-type="publisher-id">104810</article-id>
   <article-id pub-id-type="doi">10.24143/2073-5529-2025-3-68-78</article-id>
   <article-id pub-id-type="edn">KSYSSM</article-id>
   <article-categories>
    <subj-group subj-group-type="toc-heading" xml:lang="ru">
     <subject>ТЕХНОЛОГИЧЕСКИЕ ПРОЦЕССЫ, МАШИНЫ И АППАРАТЫ ДЛЯ ПЕРЕРАБОТКИ ВОДНЫХ БИОРЕСУРСОВ</subject>
    </subj-group>
    <subj-group subj-group-type="toc-heading" xml:lang="en">
     <subject>TECHNOLOGICAL PROCESSES, MACHINES AND APPARATUS FOR PROCESSING AQUATIC BIORESOURCES</subject>
    </subj-group>
    <subj-group>
     <subject>ТЕХНОЛОГИЧЕСКИЕ ПРОЦЕССЫ, МАШИНЫ И АППАРАТЫ ДЛЯ ПЕРЕРАБОТКИ ВОДНЫХ БИОРЕСУРСОВ</subject>
    </subj-group>
   </article-categories>
   <title-group>
    <article-title xml:lang="en">Substantiation of thermal treatment modes of molded pollock  products imitating pasta ones</article-title>
    <trans-title-group xml:lang="ru">
     <trans-title>Обоснование режимов термической обработки  формованных изделий из минтая, имитирующих макаронные</trans-title>
    </trans-title-group>
   </title-group>
   <contrib-group content-type="authors">
    <contrib contrib-type="author">
     <name-alternatives>
      <name xml:lang="ru">
       <surname>Благонравова</surname>
       <given-names>Майя Владимировна </given-names>
      </name>
      <name xml:lang="en">
       <surname>Blagonravova</surname>
       <given-names>Maya Vladimirovna </given-names>
      </name>
     </name-alternatives>
     <email>mblagonravova@mail.ru</email>
     <xref ref-type="aff" rid="aff-1"/>
    </contrib>
    <contrib contrib-type="author">
     <name-alternatives>
      <name xml:lang="ru">
       <surname>Елина</surname>
       <given-names>Вероника Михайловна </given-names>
      </name>
      <name xml:lang="en">
       <surname>Elina</surname>
       <given-names>Veronika Miha'lovna </given-names>
      </name>
     </name-alternatives>
     <email>veroni4ka_kam@mail.ru</email>
     <xref ref-type="aff" rid="aff-2"/>
    </contrib>
    <contrib contrib-type="author">
     <name-alternatives>
      <name xml:lang="ru">
       <surname>Самохин</surname>
       <given-names>Александр Викторович </given-names>
      </name>
      <name xml:lang="en">
       <surname>Samokhin</surname>
       <given-names>Alexander Viktorovich </given-names>
      </name>
     </name-alternatives>
     <email>alexandersamohin123@gmail.com</email>
     <xref ref-type="aff" rid="aff-3"/>
    </contrib>
    <contrib contrib-type="author">
     <name-alternatives>
      <name xml:lang="ru">
       <surname>Волков</surname>
       <given-names>Владимир Семенович </given-names>
      </name>
      <name xml:lang="en">
       <surname>Volkov</surname>
       <given-names>Vladimir Semyonovich </given-names>
      </name>
     </name-alternatives>
     <email>sswweeeett@yandex.ru</email>
     <xref ref-type="aff" rid="aff-4"/>
    </contrib>
   </contrib-group>
   <aff-alternatives id="aff-1">
    <aff>
     <institution xml:lang="ru">Камчатский государственный технический университет</institution>
     <country>Россия</country>
    </aff>
    <aff>
     <institution xml:lang="en">Kamchatka State Technical University</institution>
     <country>Russian Federation</country>
    </aff>
   </aff-alternatives>
   <aff-alternatives id="aff-2">
    <aff>
     <institution xml:lang="ru">Камчатский государственный технический университет</institution>
     <country>Россия</country>
    </aff>
    <aff>
     <institution xml:lang="en">Kamchatka State Technical University</institution>
     <country>Russian Federation</country>
    </aff>
   </aff-alternatives>
   <aff-alternatives id="aff-3">
    <aff>
     <institution xml:lang="ru">Камчатский государственный технический университет</institution>
     <country>Россия</country>
    </aff>
    <aff>
     <institution xml:lang="en">Kamchatka State Technical University</institution>
     <country>Russian Federation</country>
    </aff>
   </aff-alternatives>
   <aff-alternatives id="aff-4">
    <aff>
     <institution xml:lang="ru">Камчатский государственный технический университет</institution>
     <country>Россия</country>
    </aff>
    <aff>
     <institution xml:lang="en">Kamchatka State Technical University</institution>
     <country>Russian Federation</country>
    </aff>
   </aff-alternatives>
   <pub-date publication-format="print" date-type="pub" iso-8601-date="2025-09-30T00:00:00+03:00">
    <day>30</day>
    <month>09</month>
    <year>2025</year>
   </pub-date>
   <pub-date publication-format="electronic" date-type="pub" iso-8601-date="2025-09-30T00:00:00+03:00">
    <day>30</day>
    <month>09</month>
    <year>2025</year>
   </pub-date>
   <volume>2025</volume>
   <issue>3</issue>
   <fpage>69</fpage>
   <lpage>78</lpage>
   <history>
    <date date-type="received" iso-8601-date="2025-04-23T00:00:00+03:00">
     <day>23</day>
     <month>04</month>
     <year>2025</year>
    </date>
    <date date-type="accepted" iso-8601-date="2025-09-16T00:00:00+03:00">
     <day>16</day>
     <month>09</month>
     <year>2025</year>
    </date>
   </history>
   <self-uri xlink:href="https://vestnik.astu.ru/en/nauka/article/104810/view">https://vestnik.astu.ru/en/nauka/article/104810/view</self-uri>
   <abstract xml:lang="ru">
    <p>Приводятся результаты исследования режимов термической обработки формованных изделий из минтая, имитирующих макаронные. В качестве объекта исследования рассматривали формованные изделия, имитирующие макаронные, из минтая в виде лапши толщиной 2–4 мм, с шириной лент 3–6 мм, длиной не менее 15 см. Для определения органолептических показателей применяли описательный метод, метод с использованием балльных шкал и метод, основанный на применении профилограмм. Приведены результаты экспериментов по определению оптимальных режимов термической обработки. Сформованные образцы доводили до кулинарной готовности тремя видами термической обработки: варкой в кипящей воде, обжаркой во фритюре с температурой фритюрного жира 140–170 оС, обработкой горячим паром температурой 96–98 °С. По окончании термической обработки образцы подсушивали горячим воздухом температурой 60–70 °С, диапазон температур выбран с учетом максимальной скорости подсушивания при условии минимальной деформации изделий. При использовании обработки горячим паром исследуемые образцы также предварительно подсушивали горячим воздухом температурой 40 °С. В результате проведенных исследований признаны неудовлетворительными способы обработки варкой в воде и обжаркой во фритюре. Полученные результаты указывают на то, что целесообразно использование термической обработки формованных изделий из минтая, имитирующих макаронные, паром. Наилучшие органолептические показатели получены при следующем режиме обработки: обработка паром в 3 этапа: 1) предварительное подсушивание горячим воздухом температурой 40 °С в течение 10 мин; 2) обработка горячим паром температурой 96–98 °С в течение 10 мин; 3) подсушивание горячим воздухом температурой 60–70 °С в течение 15 мин.</p>
   </abstract>
   <trans-abstract xml:lang="en">
    <p>The article presents the results of a research of the modes of heat treatment of molded pollock products imitating pasta ones. Molded products imitating pasta ones made from pollock in the shape of noodles 2-4 mm thick, with a ribbon width of 3-6 mm, and a length of at least 15 cm, have been considered as the object of the research. To determine the organoleptic parameters, a descriptive method, a method using point scales, and a method based on the use of profilograms have been used. The results of experiments to determine the optimal modes of heat treatment are presented. The molded samples have been brought to culinary readiness by three types of heat treatment: cooking in boiling water, deep-frying with a frying fat temperature of 140-170 °C, and hot steam treatment with a temperature of 96-98 °C. At the end of the heat treatment, the samples were predried with hot air at a temperature of 60-70 °C; the temperature range was selected taking into account the maximum drying speed, provided that the deformation of the products was minimal. When using hot steam treatment, the test samples were also predried with hot air at a temperature of 40 °C. As a result of the research conducted, the methods of processing by boiling in water and deep-frying were found to be unsatisfactory. The results obtained indicate that it is advisable to use steam heat treatment of molded pollock products imitating pasta ones. The best organoleptic characteristics were obtained with the following treatment modes: steam treatment in 3 stages: 1) preliminary predrying with hot air at 40 °C for 10 minutes, 2) hot steam treatment at 96-98 °C for 10 minutes, 3) predrying with hot air at 60-70 °C for 15 minutes.</p>
   </trans-abstract>
   <kwd-group xml:lang="ru">
    <kwd>минтай</kwd>
    <kwd>формованные рыбные изделия</kwd>
    <kwd>дескрипторно-профильный метод</kwd>
    <kwd>органолептические показатели</kwd>
    <kwd>режимы термической обработки</kwd>
   </kwd-group>
   <kwd-group xml:lang="en">
    <kwd>pollock</kwd>
    <kwd>molded fish products</kwd>
    <kwd>descriptor profile method</kwd>
    <kwd>organoleptic parameters</kwd>
    <kwd>heat treatment solutions</kwd>
   </kwd-group>
  </article-meta>
 </front>
 <body>
  <p>IntroductionFishing is the key industry in the Russian Far East. The Far Eastern Federal District makes an overwhelming contribution to the yield of aquatic biological resources (73% of the total yield in the Russian Federation). Russian fishermen have been setting the highest records for pollock fishing for several years now, e.g. in 2024, pollock catch increased by 2% compared to the previous year and amounted to a record 1.99 million tons, reaching almost 41% of the All-Russian catch, identifying pollock as the main commercial resource [1-3]. In 2023, only 32% of pollack catches were used for the production of deep-processed products – fillets, minced meat, surimi, having decreased by 13% compared to the previous year. In 2024, the situation improved: the production of pollock fillets increased 2.6 times over the year, exceeding 46 thousand tons; supplies of pollock surimi increased 1.9 times, to 21 thousand tons; for minced meat, the growth compared to 2023 was 73%, up to 8 thousand tons [4-8].It is known that seafood consumption in the Russian Federation lags significantly behind developed industrial countries. The existing shortage of full-value protein in the diet of the population increases the demand for animal products, especially for fish [9, 10]. The demand of modern consumers is for fully ready-for-use products, the preparation of which does not take any time.In connection with the above, an important task is to expand the range of fish products, in particular, of pollock, to create new products that are in popular demand due to the simplicity of preparation, attractive organoleptic characteristics, high biological value and an adequate price. To solve this problem, the development of an economically valid method for the production of molded fish products from minced pollock, imitating the outward appearance of pasta. Such a product will have a familiar appearance; meanwhile fully ready-for-use products are expected to be developed. In connection with the above, the development of the technology for molded products made from minced pollock, imitating pasta, is considered to be an urgent area of research.Rational technological modes of heat treatment of molded pollock products imitating pasta ones, are substantiated.The aim of the work at this stage is to substantiate the modes of heat treatment of molded pollock products imitating pasta ones.To achieve this aim, the task has been to determine the optimal conditions for heat treatment of molded pollock products imitating pasta ones. Materials and methods Molded products imitating pasta ones made from pollock noodles 2-4 mm thick, with a ribbon width of 3-6 mm, and a length of at least 15 cm have been considered as the object of the research. Experimental studies have been conducted in the laboratories of the Kamchatka State Technical University. To determine the organoleptic parameters, a descriptive method, a method using point scales, and a method based on the use of profilograms, have been used. When selecting samples to determine organoleptic parameters and the quality of finished products, the instructions of Federal standard 31339-2006 “Fish, non-fish objects and products from them. Acceptance rules and sampling methods” [11], Federal standard 7631-2008 “Fish, non-fish objects and products from them. Methods of determining organoleptic and physical parameters”, have been followed [12]. Statistical processing of the obtained experimental data has been carried out by calculating the averages of the values and the standard average error, as well as graphoanalytically. The data have been systematized and summarized using the Astra Linux operating system program. The numerical values given are an arithmetic mean with a confidence interval of ±10% and a confidence probability of P = 0.95, to ensure the reliability of the results. Results and discussionWhen conducting research to substantiate the modes of heat treatment of molded products, an important quality criterion was the organoleptic assessment. Organoleptic tests are of the greatest importance in developing new types of food products. The quantitative descriptor-profile method proposed by the company Tragon (USA) in the 70s of the twentieth century allows for a comprehensive comparative assessmentof quality in the process of developing new types of products by quantifying the most significant organoleptic properties of food products and by usinga set of scales [13, 14].At the previous stage of research, a recipe of molded products made from minced pollock, imitating pasta ones, was developed. Milk whey was used primarily as a corrector of the organoleptic parameters of the product, as well as a source of biologically valuable nutrients. One of the main operations of producing molded pollock products imitating pasta ones is heat treatment, the purpose of which is to bring the products to culinary readiness. Experiments have been conducted to determine the optimal modes of heat treatment of molded pollock products imitating pasta ones. To conduct the research, samples of products prepared according to the recipe shown in Table 1 have been formed.  Table 1Recipe of molded products from minced walleye pollock, imitating pasta ones, with the addition of milk wheyConsumption of raw material per 100 g of finished minced mixture, gMinced pollock*Drinking waterPotato starchTapioca starchHen’s eggWhite salt, alimentarySodium alginateCitric acid, alimentaryPowdered milk whey51.56.015.05.015.40.50.50.16.0 * Minced walleye pollack was pre-aged in milk whey in a 1 : 1 ratio of whey : ground walleye pollock, followed by pressing to a minced meat moisture content of 51% (±5).  The molded samples were brought to culinary readiness by three types of heat treatment: cooking in boiling water, deep-frying with a frying fat temperature of 140-170 °C, and hot steam treatment with a temperature of 96-98 °C. At the end of the heat treatment, the samples were dried with hot air at a temperature of 60-70 °C; the temperature range was selected taking into account the maximum drying speed, provided that the deformation of the products was minimal. When using hot steam treatment, the test samples were also pre-dried with hot air at a temperature of 40 °C in order to stabilize the shape – preliminary experiments showed that in the absence of pre-drying with this type of heat treatment, the molded products stick together. It is also considered inexpedient to use hotter air for pre-drying, which leads to the deformation of raw products’ shape, while reducing the air temperature during pre-drying below 40 °C did not allow to stabilize the shape of the products. The plan of the experiment is presented in Table 2.  Table 2Values of variable factors, their intervals and limits of variationType of heat treatmentDimensionLevelsVariation intervals–10+1Cooking in boiling water min510155Deep-frying 1352Hot steam treatment510155Hot air drying after heat treatment510155  To determine the organoleptic parameters of the final product, organoleptic evaluation scales were  deve-loped; they are presented in Tables 3, 4.  Table 3Scale of organoleptic evaluation of molded products imitating pasta ones(types of heat treatment: cooking in boiling water, hot steam treatment)Indicator PointestimationCharacteristicWeightfactorColor5One-color, white/light yellow, corresponding to the raw materials used0.254One-color, slightly darker or lighter3Significantly darker or lighter2Not one-color1GreySmell5Pleasant, distinct, milky, characteristic of this product, without secondary odor4Milky, characteristic of this product, without secondary smell, but not distinct enough3Faintly distinct, characteristic of this product, without secondary odor2Indistinct, “empty”, light fishy smell fishy smell1Secondary, distinct fishy smellTaste5Milky, quite distinct, characteristic of this product, without secondary after-taste1.04Milky, characteristic of this product, without secondary after-taste, not distinct enough3Milky, characteristic of this product, without secondary after-taste, faintly distinct2Non-distinct, secondary tastes are present1Secondary / fishy, raw, not typical for this productConsistence5Resilient0.54Softened3Soft/dense2Soft, slightly spreading / rather rigid1Strongly spreading / rigidSurface condition5Surface is smooth0.254Surface is smooth, some products have a rough surface3Surface is rough2Some of the products have cracks1A significant number of products have cracksShape5The shape is correct, corresponding to the type of the products (noodles)0.54The shape is correct, corresponding to the type of the products (noodles),the edges are slightly distended3Most of the products have a correct shape corresponding to the type of products (noodles), a small part of them loses shape, the products stick slightly together2Products partially lose their shape and noticeably stick together1A significant number of products lose their shape and stick noticeably together Table 4 Scale of organoleptic evaluation of molded products imitating pasta ones (type of heat treatment – deep-frying)Indicator PointestimationCharacteristicWeightfactorColor5One-color, golden, corresponding to the raw materials used0.254One-color, slightly darker or lighter3Considerably darker or lighter2Not one-color1Grey, dark yellow, brown, dark-colored productsSmell5Pleasant, distinct, milky, characteristic of this product, with no secondary odor4Milky, characteristic of this product, with no secondary odor, but not distinct enough3Faintly distinct, characteristic of this product, with no secondary odor2Not distinct, “empty”, slight fishy smell, burnt1Secondary, distinct, fishy smell, burntTaste5Milky, quite distinct, characteristic of this product, with no secondary after-taste1.04Milky, characteristic of this product, with no secondary after-taste, insufficiently distinct3Milky, characteristic of this product, with no secondary after-taste, faintly distinct2Not distinct, secondary after-tastes are present1Secondary / fishy, raw, not characteristic of this product, bitterConsistence5Resilient0.54Softened3Soft/dense2Soft, slightly spreading / rather rigid, crumbling1Strongly spreading / rigid, moist / drySurface condition5Surface is smooth0.254Surface is smooth, some products have a rough surface3Surface is rough2Some of the products have cracks1A significant number of products have cracksShape5The shape is correct, corresponding to the type of the products (noodles)0.54The shape is correct, corresponding to the type of the products (noodles), the edges are slightly distended3Most of the products have a correct shape corresponding to the type of products (noodles), a small part of them loses shape, the products stick slightly together, partially burnt2Products partially lose their shape and noticeably stick together, a significant part is burnt1A significant number of products lose their shape, get deformed, stick noticeably together, are burnt  The modes of heat treatment  of  the  samples  under  study by cooking in boiling water are shown in Table 5.  Table 5Modes of heat treatment of the studied samples by cooking in boiling water,followed by predrying with hot air at a temperature of 60-70 °CTypes of heat treatmentHeat treatment modes of samples, min1.11.21.32.12.22.33.13.23.3Cooking in boiling water51015Predrying with hot air510155101551015  The organoleptic evaluation of the samples was  carried out using a profile method; the results are shown in Fig. 1.                    a                                                                                               b c Fig. 1. Profilograms of organoleptic parameters of molded products imitating pasta ones;heat treatment – cooking in boiling water followed by predrying with hot air at a temperature of 60-70 °C:a – cooking time of 5 min (samples 1.1, 1.2. 1.3); b – cooking time of 10 min (samples 2.1, 2.2. 2.3);c – cooking time 15 min (samples 3.1, 3.2. 3.3)  Samples No. 1.1-1.3, 2.1-2.3, 3.1-3.3, after molding, were subjected to cooking for 5, 10, and 15 minutes, respectively, followed by predrying. All products received a negative rating – the finished product boiled soft and partially dissolved in water during cooking, and the yield of finished products was minimal. As a result of the research conducted, the method of processing by cooking in water was found unsatisfactory. The modes of heat treatment of the samples under study by deep frying  are shown in Table 6.  Table 6Modes of heat treatment of the studied samples by deep frying, the temperature of the frying fat is 140-170 °C,followed by predrying with hot air at a temperature of 60-70 °CTypes of heat treatmentHeat treatment modes of samples, min4.14.24.35.15.25.36.16.26.3Deep frying135Predrying with hot air510155101551015  The organoleptic evaluation of the samples was carried out using a profile method; the  results  are shown in Fig. 2.                                                            c Fig. 2. Profilograms of organoleptic parameters of molded products imitating pasta ones;heat treatment – deep frying followed by predrying with hot air at a temperature of 60-70 °C:a – roasting time 1 min (samples 4.1, 4.2. 4.3); b – roasting time 3 min (samples 5.1, 5.2. 5.3);c – roasting time is 5 min (samples 6.1, 6.2. 6.3)  Samples No. 4.1-4.3, 5.1-5.3, 6.1-6.3 after molding, they were deep-fried and then dried. Samples No. 4.1-4.3, 6.1-6.3 – the result is unsatisfactory. Samples No. 4.1-4.3 have a crude consistency; samples No. 6.1-6.3 have acquired a dark yellow unattractive color. Samples No. 5.1-5.3 received a positive assessment in terms of shape, surface condition, smell, and color. The resulting product is a noodle-shaped product, golden yellow in color. At the same time, it was found that the inside of the products was not brought to culinary readiness, and the taste was raw.The modes of heat treatment of the samples under study by with hot steam are shown in Table 7. Table 7Modes of heat treatment of the studied samples with hot steam at a temperature of 96-98 °C,with preliminary predrying with hot air at a temperature of 40 °C for 10 minutesand subsequent predrying with hot air at a temperature of 60-70 °CTypesof heat treatmentHeat treatment modes of samples, min7.17.27.38.18.28.39.19.29.3Preliminary predrying with hot air, temperatureof air 40 °С10 Treatment with hot steam, temperatureof steam 96-98 °С5 10 15 Predrying with hot air, temperatureof air 60-70 °С5 1015 5 10 15 5 10 15    The organoleptic evaluation of the samples was carried out using a profile method; the results are shown in Fig. 3.                                                                                                                       a                                                                                                                                                                                           b  c Fig. 3. Profilograms of organoleptic parameters of molded products imitating pasta ones;heat treatment – with hot steam at a temperature of 96-98 °C, with preliminary predrying with hot airat a temperature of 40 °C for 10 min and subsequent predrying with hot air at a temperature of 60-70 °C:a – time of heat treatment 5 min (samples 7.1, 7.2. 7.3); b – the time of heat treatment is 10 min (samples 8.1, 8.2. 8.3);c – the time of heat treatment is 15 min (samples 9.1, 9.2. 9.3)  Samples No. 7.1-7.3, 8.1-8.3, 9.1-9.3, after molding, were subjected to preliminary predrying for 10 minutes with hot air at a temperature of 40 °C to preserve the shape, then treated with hot steam for 5, 10, 15 mi-nutes, respectively, followed by predrying. The products subjected to steam treatment for 5 minutes (samples No. 7.1-7.3.) remained raw, and within 15 minutes (samples No. 9.1-9.3) lost their shape and boiled soft. The best result was obtained by steaming the products for 10 minutes, followed by predrying for 15 minutes (sample No. 9.3). After heat treatment and cooling, the finished product acquired a familiar shape similar to traditional noodles. The study of the organoleptic parameters of sample No. 9.3 showed that the resulting product is a noodle-shaped product, light yellow in color with a grayish tinge and an easily chewable consistency. The taste and aroma are characteristic of this product with a subtle milky aroma and a pleasant milky aftertaste; the products do not stick together after cooking; there is no deformation; the shape of the noodles is preserved. Conclusion The results obtained indicate that it is advisable to use steam heat treatment of molded pollock products imitating pasta ones. The best organoleptic parameters have been obtained under the following treatment modes: – steam treatment in 3 stages: 1) preliminary predrying with hot air at 40 °C for 10 minutes; 2) hot steam treatment at 96-98 °C for 10 minutes; 3) predrying with hot air at 60-70 °C for 15 minutes. The practical use of the results obtained lies in the fact that the developed processing modes will allow the production of a new type of pollock products – molded products imitating pasta ones, which will facilitate the sale of pollock by fish processing enterprises of the Russian Federation, and will also allow more active introduction of pollock products into the diet of the Russian population, which are currently not in high demand. In further research, it is planned to rely on well-founded heat treatment parameters.</p>
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